Automate your production
Reduce costs by up to 80%
Standardize you product
DLyte 100PRO Carbide is the compact machine for cutting tools surface finishing. This equipment provides a high-quality and fully automated surface treatment for endmills, cutting inserts and other cemented carbide tools demanding specific finishing requirements and high precision.
The DLyte 100PRO Carbide’s advanced PLC based electronics allows to apply asymmetric pulses required to process carbides and a wide range of materials from low to high frequency, and parameter concatenation. In addition, it allows to control the holder rotation´s speed and direction, to precisely apply movements on each piece of the batch, ensuring homogeneous results.
DLyte 100PRO Carbide’s electrolyte lifespan is based on material extraction, as it is able to calculate the remaining media lifespan of the electrolyte based on material removal. Thanks to the independent conductivity and its 2 temperature probes, it offers readings to the automatic electrolyte conditioning system to optimize performance and its useful life, and also adds an extra safety layer.
Respects tolerances
Preserves the initial shape
Mirror finishing and homogeneous results
Better results than manual polishing in one step
The polishing action based on the innovative dry electropolishing reaches every corner of the piece, so it can process inner cavities which cannot be accessed mechanically. DLyte allows automated polishing of Cobalt Chrome and Titanium parts replacing 3 electrolytic bath, hand polishing and the final brightness manual touch.
An automated electropolishing system for your lab
Metallic parts used for high-precision applications within the industrial sector must satisfy strict geometrical tolerances and present reduced roughness at microscopic level to ensure minimum friction, exact coupling and high wear and failure resistance.
Improve quality and cost of current manufacturing processes
DLyte system innovates to improve the manufacturing process, reducing error-prone, decreasing costs and shortening lead times. It supposes a substantial improvement of quality and lifespan of medical implants, for example, responding to a demand given today’s longevity in our society.
How it works
Step 1
The parts are
fixed on the holder
Step 2
The holder is introduced the machine
Step 3
The program
is selected
Step 4
Average of 50-60
minutes per cycle
Before DLyte
60 minute cycle time
After DLyte
DLyte dental fixing systems
DLyte offers a wide range of fixtures designed to maximize the capacity and performance of your DLyte for different dental parts.
Removal partial denture holder
DLyte1: 2 RPD per cycle
DLyte10: 4 RPD per cycle
DLyte100: 9 RPD per cycle
Implants fixing solution
DLyte1: 4 dental bars per cycle
DLyte10: 8 dental bars per cycle
DLyte100: 18 dental bars per cycle
Designed for dental laboratories with low metal production. Each machine size has 3 versions depending on the materials to be treated.
Available for all types of dental skeletals, spacers, crowns, bars, anatomic structures, implants and orthodontics brackets.
Standard version. For treatment of Cobalt-chrome and Stainless steel parts with Low Frequency parameters.
High Frequency (Titanium version). For treatment of Titanium and Stainless steel parts with High Frequency parameters.
Full version. For treatment of Cobalt-chrome, Stainless steel and Titanium parts with Low Frequency and High Frequency parameters. Includes 1 additional cathode.
The largest compact machine for industrial applications. It is suitable to treat materials included in the steel, cobalt-chrome, titanium, copper-based, nickel-based and aluminium groups.
Its advanced PLC-based electronics allows applying asymmetric pulses with low and high frequency, and parameter concatenation.
The electrolyte lifespan is linked to metal extraction, as it is able to calculate the remaining media lifespan of the electrolyte taking into account material removal. Thanks to the independent conductivity and temperature probes, it offers readings to the automatic electrolyte conditioning system to optimize performance and its usable life.
Designed for the industrial, medical, luxury, automotive sectors. Each machine size has 3 versions depending on the materials to be treated.
Low Frequency. To treat materials included in the Steel group, Cobalt-chrome group, Copper and Nickel based alloys group with Low Frequency parameters.
High Frequency. To treat materials included in the Steel group, Titanium group, Hard metals group, Nickel based alloys group and Aluminium group with High Frequency parameters.
Full Frequency. To treat materials included in the Steel group, Cobalt-chrome, Titanium group, Copper based alloys group, Hard metals group, Nickel based alloys group and Aluminium group materials with High Frequency and Low Frequency parameters.
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DLyte machinery
Choose your machine according to your production
​
DLyte offers three equipment configurations to meet the different production capacity requirements of all industries.
Electrolyte medias
Choose the media according to the material
DLyte offers a high-quality finishing for Cobalt Chrome and Titanium thanks to the wide variety of dry electrolyte medias. DLyte performs superior results for all types of industrial pieces and dental parts.
Fixing systems
Choose the fixing system according to geometry
DLyte offers a wide range of fixtures designed to maximize the capacity and performance of your machine for different kind of parts and geometries.
DLyte medias
CoCr 01
Electrolyte designed to process Cobalt-Chrome alloys with the biggest size of the media available and developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface. Easy to use with very consistent results.
Electrolyte 01 is the largest particle from 0.8 to 1mm of diameter.
CoCr 02
Electrolyte designed to process Cobalt-Chrome alloys with the smallest size of the media available and developed mixture of chemical compounds. It performs glossy surfaces with lower removal performance.
Electrolyte 02 is the smallest particle from 0.1 to 0.3 mm of diameter.
CoCr MIX
Electrolyte designed to process Cobalt-Chrome alloys with a combination of the different sizes of the media available and developed mixture of chemical compounds. It performs superior removal of material results achieving a highly polished surface. Easy to use with very consistent results.
Electrolyte Mix (03) is a mixture between the two electrolytes 01 and 02.
Ti MIX
Electrolyte designed to process Titanium and Nitinol alloys with a combination of the different sizes of the media available and developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface. Easy to use with very consistent results.
Electrolyte Ti Mix is a mixture between
the two electrolytes 01 and 02.
The workpieces are clamped in specially designed holding systems in the DLyte machines. The holders are dragged with a combination of planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. The machine includes a high-performance cathode inside the perimeter of the drum allowing uniform electrical fields to achieve homogeneous results across the surface. The automatic media conductivity adjustment system consists of a conductivity tester and a high precision pump which adjusts the media conductivity automatically.
Product highlights
- High-value, delicate pieces which cannot be impinged during the process
- High-precision parts with very tight dimensional tolerances
- Very complex pieces with many contours and shapes
- High-demanding finishing requirements
- Extremely tough and abrasive-resistant materials
- Rotative and aerodynamic parts
- Prototyping and short production series
- Additive Manufactured parts
Perfect combination
The combination of precise hardware and software, intelligent electronic parameter monitoring and optimal media flow control ensures the process optimization and electrolyte media performance stability, ensuring a constant process quality along the media life. The powerful software includes a database where piece specific process parameters can easily be stored and managed.
Hardware Features
Programmable cycle time
Automatic parameter adjustment
Automatic media conductivity adjustment
Storage capacity for X process configurations
Variable motor speed and movement
Software Features
Digital interface
Customizable settings
Process data can be loaded/unloaded onto external USB
Ergonomic loading and unloading of holder
Quick and easy change of media
Anti-vibratory support with wheels for easy handling
Easy and low maintenance costs
Very low noise emissions
No dust emission
Very low gas emissions
CE certificate
Specific supports for each piece due to its geometry
Designed to obtain the best work efficiency and the best results. The holders are developed based on the geometry of each piece with the intention of getting the most out of the electrical flow.
