top of page
DLyte 10,000
Modular solutions
for mass production
The most powerful modular unit for polishing large, heavy and complex pieces to be totally integrated in any production line.

Based on the patented DryLyte Technology, the robot module allows to treat metals and alloys in a fast, and cost-efficient way. To achieve the highest quality results in complex and heavy pieces, it counts with a precise 6-axis mechanical movement, to remove the roughness from the workpieces.

10.png

Robot Configuration

Installation for challenging industries with comples geometries.

​

#  Aeronautics, Industry with big parts production. 

Wide Range of Materials

DLyte10,000 delivers the full range of electrical parameters, from low to high frequency, parameter concatenation and asymmetric voltage. 

​

In addition, it allows the user to search the ideal parameters for its pieces in the library of processes in the Polishing Manager APP. 

electrolito.jpg

Cobalt Chrome 
Stainless Steel
Carbon Steel
Carbides
Nickel Alloys
Aluminium Alloys
Copper Alloys
Titanium Alloys

dlyte-10000-machine.jpg
dlyte-10000-large-and-heavy-workpieces-2.png

100 kg

Large and Heavy Workpieces

The range of applications for the DLyte10,000 are workpieces from the aerospace, energy, oil and gas, shipbuilding, machinery and food industries.

 

DLyte10,000 is the perfect system for large and heavy workpieces with a diameter of up to 750 mm and length of up to 600 mm and a maximum weight of 100 kg.

Complex Geometries

DLyte10,000’s robot module is designed to polish complex geometries, which could not reach targeted surface finishing without a 6-axis movement.

dlyte-10000-complex-geometries.jpg
dlyte-10000-complex-geometries.png
dlyte-1000-heavy-workpieces.webp
Single and Multiple Workpiece Holders

The work piece holders or fixtures containing the work pieces are specially designed to optimize the results based on the piece geometry and finishing requirements. The large adaptability of the holding systems ensures capacity optimization for several applications and versatility to use one machine for a wide range of pieces.

Best-in-class Performance and Repeteability

The new reliable electronics provide better surface finishes, more homogeneous results and shorter cycle times, by optimizing the parameters, process combinations, applying asymmetric pulses, and creating multiple movements.

 

Repeatability and high precision, is achieved with innovative power electronics, using the new SIC Pulser technology, with 8 independent high-frequency rectifiers synchronized by fiber optic cables, delivering up to 55 kW.

dlyte-10000-multiple-movement-combinatios-large-parts-1.png

Large parts:

750 Ø mm x 600 mm

dlyte-10000-multiple-movement-combinatios-large-parts-1.png

Middle-size parts:

400 Ø mm x 350 mm

Small parts:

250 Ø mm x 200 mm

dlyte-10000-multiple-movement-combinatios-small-parts-1.png
Multiple Movement Combinations

The mechanical systems of the DLyte10,000 are robust, precise and reliable, designed for mass production. They enable the perfect combination of multiple movements and vibrations, maximizing its performance.

 

The machine offers different presetting robot movements for three size ranges:

​

Large parts: 750 Ø mm x 600 mm

Middle-size parts: 400 Ø mm x 350 mm

Small parts: 250 Ø mm x 200 mm

Automatic Workpiece Loading and Unloading

The integrated automatic loading system ensures ergonomic workpiece loading and unloading with a safety size tool.

PRES-X_DLyte-10.jpg
dlyte-pro500-hub.jpg

Project Development, Integration and Set-Up

We support with engineering services, development of surface finishing processes, machinery definition, integration, set up, training, on-site consulting and services in the digital field to enhance machine availability and optimize manufacturing processes.

Test Lab1.jpg

DLyte Sample Processing 

Send us your samples and we will be happy to develop the best surface finishing process to achieve your processing goal.

TECHNOLOGY

With the disruptive DryLyte Technology

The DLyte system combines the electrical flow created by a high-precision rectifier with movement of the pieces through the solid electropolishing media to remove roughness from the pieces

Easy waste management
and low waste and
water consumption 

The DLyte system does not require closed-up system to recycle water and sludge waste treatment machinery with the corresponding space, labor, water and environmental license costs savings. The disposal of the dry electrolyte is handled by standard services.

Improvement of the working environment

The DLyte process does not require any rubber tip, electrolytic bathing or brushing, but simply an abrasive preparation beforehand. By reducing the traditional multi-step process, DLyte improves working conditions, and drastically reduces the toxicity of the current polishing.

dlyte-10000-robot.jpg
Get a quotation
bottom of page